Engineering Solutions
Scope: Proposals and implementation of automation, labor-saving, rationalization, and production line systems. Includes hardware and software design for electrical control, PLC modernization, analysis and countermeasures for issues in production equipment, robot integration and programming, automatic visual inspection machine implementation, quality inspection systems, traceability systems, mistake-proofing systems, production management using ID tags, AGV integration, jigs, and tools.
Services: From design and production to after-sales support, covering essential elements for production sites.
Factory Automation
Robot and Camera-Based Automation Equipment:
Assembly Line Automation: Robots assemble components like circuit boards, machine parts, and small home appliances. Cameras ensure accurate positioning and alignment.
Quality Inspection: Robots handle, rotate, and position products while AI cameras detect surface defects, dimensional errors, or assembly issues.
Palletizing and Depalletizing: Robots stack or unstack products on/from pallets. Cameras identify product position, shape, and patterns for efficient handling.
Bulk Picking: Robots with suction devices or grippers pick items from boxes, guided by cameras with 3D vision and depth sensors.
Bolt Tightening: Robots automatically place and tighten bolts on machinery parts, with cameras verifying hole alignment and detecting errors.
Sorting: Robots sort items by size, color, or shape, often in the food or pharmaceutical industries. Cameras identify characteristics and scan barcodes or QR codes.
FIPG (Formed-In-Place Gasket) Application: Robots use cameras to detect object position and precisely apply sealant. Cameras also monitor uniformity, width, and thickness.
Packaging Automation: Robots pack products into boxes or trays while cameras inspect labels and barcodes to ensure proper packaging.
Handling Fragile Items: Robots manage delicate objects like glass, electronics, and medical devices with grippers that use cameras for precise placement and alignment, and control gripping force.
Printing and Marking Verification: Robots print serial numbers or QR codes and use cameras to inspect print quality and alignment.
Inspection Machines & Measuring Equipment
- AI-Powered Visual Inspection Systems
- Detect surface defects like scratches, dents, or cracks on metal parts, glass, or electronics. Verify component placement, alignment, and completeness. Inspect the accuracy and clarity of printed labels or markings.
- Leak Testers
- Pressure Decay Testers: Measure pressure loss in sealed components to detect leaks.
- Helium Leak Testers: Use helium gas to identify micro-leaks in fuel tanks, air conditioning systems, or medical devices.
- Vacuum Leak Testers: Verify the integrity of vacuum-sealed packaging for food or pharmaceuticals.
Production Support Systems
Mistake-Proofing Systems: Use cameras and projection mapping for guided assembly and abnormality detection. Monitor connector half-locks with vibration sensors.
Traceability Systems: Enable production tracking using ID tags.
Quality Management Tools: Ensure high production standards through integrated technologies.
